OEM Industry Mechanical Parts: Large and Small Gears for Rotary Kilns/Ball Mills/Cement Mixers; Precision Cast Gears; Cast Steel Alloy Machined Planetary Gears.

• Customization: Available
• Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
• Hardness: Hardened Tooth Surface
• Model NO.: OEM
• Gear Position: Internal Gear
• Manufacturing Method: Cast Gear
• Toothed Portion Shape: Spur Gear
• Material: Stainless Steel
• Type: Circular Gear
• Heat Treatment: Quenching, Tempering, Carburizing and Quenching
• Surface Treatment: Nitriding, Hard Chrome Plating, Blackening
• Manufacturing Process: Gear Hobbing, Gear Shaping, Gear Grinding
• Installation Method: Key Connection, Spline Connection
• Lubrication Method: Oil Bath, Oil Spray, Grease Lubrication
• Transmission Ratio: Input to Output Speed Ratio
• Load Capacity: Rated Power and Torque Values
• Maximum Speed: Maximum Speed That Can Be Tolerated
• Silence: 40 to 60 Decibels
• Pitch Diameter: Pitch Diameter
• Custom: Drawings From Customers
• Bore: Taper Bore, Finish Bore
• Usage: Transmission, Industrial
• Dimension Tolerances: -/+0.01mm
• Testing Machine: Mechanical Test Machine, CMM, Roughness Tester,
• Transport Package: Polyethylene Bag or Oil Paper for Each Item; Pile
• Specification: customized
• Trademark: HEBEI LITE
• Origin: China, Hebei
• HS Code: 8413910000
• Production Capacity: 5000 Piece/Pieces Per Month
• Package Size: 80.00cm * 80.00cm * 60.00cm
• Package Gross Weight: 80.000kg

Product Description

Specification

Material	Carbon steel, alloy steel, such as 42CrMo, 35CrMo, 34CrNiMo6, the material depends on the specific selection and application.
Weight	Depending on the client's choice
Structure	Forging, Casting
Gear Types	Gears can be customized based on customer-provided samples or drawings. (Spur gears, double helical gears, helical gears, herringbone gears, bevel gears, worm gears)
Heat treatment	Conditioning, carburizing, etc.
Process	Forging, rough turning/machining, gear cutting and hobbing, precision finishing, gear grinding
Main equipment	CNC machining, CNC gear cutting and grinding, CNC cylindrical grinding, bevel gear cutting, precision gear measuring center (Klingelnberg P100), coordinate measuring machine (hexagonal).
Quality Control	ISO9001
Module	Depend on client selection
Gear precision	Gear quality grades typically exceed AGMA 12/DIN 4.
Inspection	Raw material inspection, ultrasonic testing, physical property testing, dimensional inspection

Product Description

MANUFACTURING CAPABILITIESFOR GEARS & SHAFTS 

Gears & Shafts manufactured to your specifications.

Pressure Angle: Nearly any angle that can be produced with a hob

Module: to your specifications.Gear Suppliers with Precision Gear Manufacturing to Equivalent Quality Levels.

We use a variety of manufacturing methods including: CNC turning,CNC milling, CNC gear cutting, conventional hobbing, burnishing, broaching, etc..inch or Metric

Gears & Shafts made complete or gear teeth cut on customer provided blanks.·All types of gear sets, rack and pinion sets

Spur gear suppliers with 20 + years of experience with a variety of materialsIncluding: Aluminium, Brass, Bronze, Stainless Steel, Steel Alloys, Titanium, etc.Prototype, Small and Large Volume Production Runs

Application

Automotive Industry:

The automotive industry widely uses helical gears in the manufacture of vehicle components. They are commonly used in drivetrains, steering systems, differentials, and power steering mechanisms. Helical gears help change the speed and attitude of a vehicle, ensure smooth and quiet operation, enable precise steering, and transmit signals between the axles and wheels.

Unloading, Handling, and Logistics:

In demanding operations and logistics industries, helical gears are widely used in piping systems, pallet trucks, pallet trolleys, and automated guided vehicles (AGVs). They help regulate the speed of transported goods, ensure smooth and quiet operation, and precisely control the handling of heavy objects. Pallet trucks and pallet trolleys assist in transportation, while AGVs assist in the automated transport of goods along predetermined paths.

Machine Tools and Manufacturing Equipment:

In the machining and manufacturing field, helical gear reducers are used in CNC machine tools, lathes, milling machines, drilling machines, etc. These machine tools achieve precision machining and forming by changing the workpiece's rotational speed and motion trajectory. Furthermore, helical gears are also used in robotic arms, servo mechanisms, and actuators to regulate the speed and accuracy of motion trajectories, and to provide flexible motion and control functions for robotic equipment.

Product Quality:

Users have varying requirements regarding gear noise, load, and voltage. Buyers should select high-quality helical gears suitable for different applications. High-quality gears operate efficiently and have a long service life.

Processing flow

1. Forging
We can manufacture according to customer needs.

2. Rough Lathe Machining of Gear Blanks
Rough machining can remove most of the remaining material in a short time, providing a positioning accuracy benchmark for semi-finishing and finishing, and promptly identifying blank defects.

3. Quenching
We strictly control the parameters of each product to ensure accuracy, allowing for significant adjustment of performance and material properties, resulting in excellent strength, plasticity, and toughness.

4. Finishing
2-3 precision hobbing operations to ensure gear accuracy and surface roughness. Only in this way can the spur gear fit well with large gear rings or gear shafts.

5. Inspection
After the gear is completed, we will provide you with a report on the raw materials, hardness, and dimensions.

6. Packaging
To prevent finished products from rusting and being damaged during transportation, we will design appropriate packaging according to the product's shape, size, and intended use.

Planetary gear reducer

Gear shaft

Gearbox

For more product information
 please click on the product image!

Our Advantages

1. Possess over 20 years of experience in mechanical product design and R&D, with deep industry expertise and mature product implementation capabilities;
2. Equipped with over 10 professional quality control engineers, proficient in global mechanical industry market access standards (such as ISO, CE, FDA, etc.), ensuring strict quality control throughout the entire process from raw materials to finished products;
3. Accurately understands technological trends and market demands in the mechanical industry, continuously delivering innovative products that align with industry development;
4. Supports customized mechanical product design (including core components, appearance structure, labeling, etc.), undertakes OEM/ODM orders, offers low minimum order quantities, and provides small-batch trial production services;
5. Possesses large-scale production and supply capabilities, has built an efficient supply chain system, ensures rapid delivery cycles, and provides competitive pricing strategies to reduce customer cooperation costs.

Packaging & Shipping

Company Profile

Hebei Lite Engineering Machinery Co., Ltd., established in 2004, was formerly known as Beijing Lite Engineering Co., Ltd., located in Miaoxian Industrial Park, Tongzhou District, Beijing. The company relocated to Tanghe Industrial Park, Baoding City in 2011.
 
The company covers an area of covers 20,000 square meters, with a factory area of covers 14,000 square meters, and possesses over 100 CNC machine tools. The company currently has over 120 employees, including more than 10 designers, possessing independent design and manufacturing capabilities, providing a strong guarantee for the company to provide users with high-quality products.
 
The company mainly engages in the research, development, manufacturing, and sales of engineering machinery, piling machinery, mining machinery, and thermal power equipment. Main products include rotary drilling rigs, pile foundation reducers, large three-ring reducers, traction concrete pumps, truck-mounted concrete pumps, and concrete pumps. The company has strong R&D and machinery production capabilities.
 
The company consistently adheres to technological innovation, cooperating with multiple research institutes to innovatively design products with higher performance ratios for users.
Adhering to the corporate spirit of "striving for excellence" and the business philosophy of "continuous innovation and continuous improvement," the company is committed to realizing the dreams of customers in the urban construction manufacturing and engineering machinery fields, and strives to build itself into a powerful enterprise with unique core competitiveness.
The company promises: comprehensive after-sales service, sincere cooperation with customers, and a brilliant future together.

Quality control

Precision Machining: Utilizing specialized gear machining equipment ensures the accuracy of fundamental dimensions such as tooth profile and pitch.
3D Inspection: High-precision measuring instruments are used to perform comprehensive 3D accuracy verification of key gear parameters.
Manual Verification: Dedicated personnel meticulously inspect details such as tooth surface finish and appearance defects.
Assembly and Fit: Machining equipment assists in the assembly process, ensuring the compatibility of gears with matching components.

Factory equipment

Litte has many years of experience in mining equipment manufacturing and has established in-depth cooperation with the China Coal Research Institute in the field of mining pumps. Our mining pumps feature advanced design concepts, high stability, strong applicability, and easy maintainability, and have been widely recognized in the industry for many years.
 
Litte possesses over 60 CNC machine tools, covering various processing types including CNC cutting, welding, machining, heat treatment, and surface treatment, forming a complete product production chain from blanking to assembly. We are also equipped with coordinate measuring machines, gear comprehensive testing instruments, material analyzers, and other equipment, and possess various testing methods such as metallographic analysis, material analysis, ultrasonic flaw detection, and magnetic particle flaw detection.
 
Among them, Litte's planetary gear reducer series adopts German design standards, benchmarking the design concepts of the three major mainstream gear reducers: Rexroth, Brevini, and Bonfiglioli. Utilizing the most advanced processing technology currently available, it is a high-quality planetary gear reducer with advantages such as high load capacity and low noise, perfectly replacing imported gear reducers.

Certificate

FAQ

1.Q: Are you a factory or trading company?
A:We are the company which is the joint of trade and industry. We have our own factory which has been manufacturing
concrete machineries along with spare parts for 34 years offline.
2.Q:What are your main products?
A:Concrete pump truck,concrete pump,concrete line pump,concrete mixer truck,truck-mounted concrete pump,concrete
batching plant,concrete pump spare parts.
3.Q: What type of service we have?
A:We offer products test, purchase service, quality testing and so on.
4.Q:How do I know the condition of the concrete pump truck?
A: We will provide a video of the test machine of the pump truck. Before we ship to you, we will test the machine for
pumping for 8 hours.
5.Q:How can you guarantee quality?
A: Our raw material every node will be inspected strictly.advanced equipment rather than only worker is applied
During the whole producing process to ensure the welding quality. Ensure that each of our customers is satisfied with the pump truck.
6.Q:What can we do if there are problems with the products?
A: Our engineers will analyze the problem for you and find the best solution. If problems happened within the guaranteed time, we can replace the components for you free of charge. We have dealers in some countries, for some technical problems which you can not solve by yourself.